Roasting coffee transforms the chemical and physical properties of green coffee beans into roasted coffee products. The roasting process is what produces the characteristic flavor of coffee by causing the green coffee beans to change in taste. Unroasted beans contain similar if not higher levels of acids, protein, sugars, and caffeine as those that have been roasted, but lack the taste of roasted coffee beans due to the Maillard and other chemical reactions that occur during roasting.

Process

The vast majority of coffee is roasted commercially on a large scale, but small-scale commercial roasting has grown significantly with the trend toward “single-origin” coffees served at specialty shops. Some coffee drinkers even roast coffee at home as a hobby in order to both experiment with the flavor profile of the beans and ensure themselves of the freshest possible roast.

The coffee-roasting process follows coffee processing and precedes coffee brewing. It consists essentially of sorting, roasting, cooling, and packaging but can also include grinding in larger-scale roasting houses. In larger operations, bags of green coffee beans are hand- or machine-opened, dumped into a hopper, and screened to remove debris. The green beans are then weighed and transferred by belt or pneumatic conveyor to storage hoppers. From the storage hoppers, the green beans are conveyed to the roaster.

Equipment

The most common roasting machines are of two basic types: drum and hot-air, although there are others including packed-bed, tangential and centrifugal roasters. Roasters can operate in either batch or continuous modes. Home roasters are also available.

Drum machines consist of horizontal rotating drums that tumble the green coffee beans in a heated environment. The heat source can be supplied by natural gas, liquefied petroleum gas (LPG), electricity, or even wood. The most common employ indirectly heated drums where the heat source is under the drum. Direct-fired roasters are roasters in which a flame contacts the beans inside the drum; very few of these machines are still in operation.

Posted by Justin Seeley

Justin Seeley is a graphic designer, speaker, creative entrepreneur, and three-time MAX Master award winner. He has authored over 100 video courses on graphic design, illustration, and marketing for companies like Lynda.com, LinkedIn Learning, CreativeLIVE, and Pluralsight. As one of the world’s premiere online educators Justin’s courses have been viewed by millions of people from all over the world and his work been featured by brands like Adobe and Microsoft. Justin is also the host of the Design Discussions podcast, a weekly show about design, entrepreneurship, and creativity; and in 2018 he founded Edupixel, an online learning platform for creative professionals. He currently lives in Nashville, TN running Seeley Media, a full-service design and marketing agency.

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